GATE ENERGY
Process Engineering Intern - Houston, TX
May 2019 - Present
- Implementing STPA, a 'systems engineering' based approach to process hazard analysis (PHA) and comparing it to HAZOP
- Developing control structures and P&IDs for chemical systems
- Running HYSYS simulations for a Natural Gas processing plant to validate plant & well capacity and equipment sizing for a $1billion lawsuit by Energy Australia
- Designing & sizing offshore separators, heat exchanger networks, pumps; implementing process control, performing STPA and comparing it with API 14C & HAZOP
- Participating in HAZOP studies, assisiting in writing SOPs and MOCs using STPA
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BRP US, Inc.
Process Engineering Co-op - Sturtevant, WI
Jan 2019 -
May 2019
- Created statistical process control charts for monitoring process parameters
- Lead research and collaboration with 4 companies and multiple vendors in a $10-million project to shift to powder topcoat
- Developed start-up & shut-down procedures and wrote standard operating procedures (SOP) for coatings and paint lines
- Saved $10000/year for the company by identifying and replacing unnecessary chemical pre-treatments by scouting cheaper chemistries, testing them with multiple vendors, validating coating specs and implementing changes
- Drafted Process Flow Diagrams (PFD), Piping Diagrams and new process layouts for Coatings line using AutoCAD
- Lead investigation of oil leaks in engines & troubleshot defaults in fixtures using Root Cause Analysis, 5 Why’s & DOE
- Performed selection and sizing of filters, piping, valves and pumps, compiled quotes to prevent clogging of heat exchangers
- Delivered technical presentations to internal and external customers, lead operator-meetings & conducted regular vendor follow-ups
Hi-Tech Biosciences
Chemical Engineering Intern - Pune, India
June 2018 -
July 2018
- Performed root cause analysis to troubleshoot unexpected freezing of MEG-water coolant
- Studied the thermodynamics of MEG-water solution to recover coolant from solution using lab-scale distillation
- Standardized operating conditions for various feed conditions for distillation
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JCI Oil Refinery
Process Design Intern - Jaipur, India
May 2017 -
Aug 2017
- Performed simulation of process to refine transformer oil using UniSim
- Assisted in sizing and selection of various process equipment such as pumps, compressors, control valves and distillation columns using software simulations and spreadsheets
- Performed sizing of a shell & tube heat exchanger using HTRI and pipe sizing using PipeSIM
- Provided basic engineering deliverables of heat & mass balance, Process Flow Diagram (PFD), P&IDs
- Participated in HAZOP meetings
- Performed pinch analysis for networking of streams to reduce utility requirements